Rotational Molding
Industry Leading Rotomolding Expertise
With decades of rotomolding experience and state-of-the-art equipment, we bring ideas to life, no matter how complex.
Since 1989, Accuform Polymers has been a trusted leader in the rotational molding industry. Operating out of our total 200,000-square-feet of manufacturing space in North Carolina, we house 7 state-of-the-art rotational molding machines and 3 CNC Routers, allowing us to provide the high quality products that keep our customers coming back. We specialize in complex molding solutions including complicated trim patterns, custom colors, mold-in inserts and graphics, and assembly services. Our dedication to innovation and cutting-edge technology ensures that we stay an industry leader, offering our clients superior rotomolded products tailored to their needs.
At Accuform, outstanding customer service is the backbone of what we do. We’ll work side by side with your team to provide customized solutions, on time, at competitive prices. Need design support? Small production runs? Large, complex parts? Rush deliveries? No matter your needs, our team is ready to exceed expectations. With decades of expertise, advanced technology, and a commitment to quality, we are your go-to partner for all rotational molding needs.
Why Accuform Polymers
Rotational Molding Up to 15 Feet—Go Bigger with Confidence
Build large, durable parts with precision.
Experts in Complex Shapes and Custom Trimming
We turn challenging designs into finished products.
Cost-Effective. On-Time. Always Supported.
Your trusted partner for consistent, high-quality results.
200,000 Sq. Ft. of Scalable Manufacturing Power
Space and capacity to handle projects of any size.
Ultra-Precise 5-Axis CNC Trimming
Complex contours, tight tolerances—flawlessly executed.
Collaborative Design & Mold Making Support
Partner with us from concept to production.
Full-Service Assembly & Packaging, In-House
We deliver turnkey solutions that simplify your supply chain.
Compatible Materials
Material selection is a crucial component of the rotomolding process. Different plastics have different physical characteristics (e.g., impact strength, flammability, heat deflection, etc.) which directly affects the suitability for your intended application. We work with top thermoplastic providers to offer a wide selection of materials, ensuring every part we mold is made from the highest quality materials and performs precisely how it should.
Want to know what materials are right for your project? Let’s Talk!
LLDPE
Linear Low-Density Polyethylene
MDPE
Medium-Density Polyethylene
HDPE
High-Density Polyethylene
Cross-Linked PE
Cross-Linked Polyethylene
Non-Conductive PE
Non-Conductive Polyethylene
Expanded PE
Expanded Polyethylene
Conductive PE
Conductive Polyethylene
Static Dissipative PE
Static Dissipative Polyethylene
Metal Detectable PE
Metal Detectable Polyethylene
Nylon
PP
Polypropylene
Hybrid Multi Layer Materials
What is rotational Molding?
Rotational molding (also known as rotomolding) is a process which uses low cost tooling and engineered resins to produce seamless, durable, hollow plastic products.
The rotomolding process produces parts with uniform wall thickness, strong, virtually stress free outside corners, and a seamless design, making it a popular choice for parts that need to be inherently lightweight yet sturdy.
The process’ versatility also allows design and production flexibility, allowing you to produce complex shapes with undercuts, ribbing structures, textures, colors, molded-in threaded inserts, colored graphics, and expanded polyethylene, double wall sections.
Process
Advantages
- Design Flexibility: Rotational molding allows for complex shapes and intricate designs.
- Cost-Effectiveness: Compared to other molding processes, rotomolding often requires simpler, cheaper molds, making it an economical option for low to medium production runs.
- Uniform Thickness & Seamless Construction: The uniform wall thickness and seamless design inherent to rotomolding improves the structural integrity and durability of the final product and reduces the risk of cracks, leaks, or weak points.
- Customization: Rotomolding enables easy customization of design, color, graphics, etc.
- Suitable for Large Parts: Rotomolding is capable of producing larger parts than other methods.
- Materials: Compatible with a wide range of thermoplastic materials, allowing manufacturers to choose materials that suit their specific needs, such as UV resistance, chemical resistance or food-grade properties.
- Shorter Lead Times: The simplicity of the rotational molding process makes it ideal for short runs and rush deliveries.
- Eco-Friendly: Rotomolding produces little to no waste as excess resin can be reused, resulting in a lower environmental impact.